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Waste Prevention

Npulp® Straw Paper

Paper products made by using an enzyme to digest straw into pulp. The enzyme eliminates the need for harsh chemicals used in traditional pulping methods, reducing water and energy consumption. Mobious straw paper and molded pulp products are made from waste straw bought from local farmers in China, which reduces CO2 emissions as less straw is burned. 

Safer, Sustainable, Biodegradable, Solid-State Chemistry for Treat Cooling Water Systems

Solid chemistry water treatment. Solid chemistry replaces the heavy, hazardous drums of liquid chemistry used in water treatment. Solid chemistry eliminates the splashing and spilling of liquids, making delivery safer, cleaner, and easier. This technology is more cost-effective as it reduces shipping costs and eliminates expensive storage constraints and disposal fees. The process is also sustainable as it is composed of only biodegradable materials and eliminates dangerous spills and contributions to landfills.

End-of-Life Tires as a Feedstock to Produce Consistent, High Quality Carbon Blacks

Upcycled carbon black from end-of-life tires. Over 1.5 billion end-of-life tires enter the global waste stream annually. This process upcycles end-of-life tires to produce carbon black and tire pyrolytic oil and gas, reducing oil use and carbon dioxide emissions. These carbon blacks are a sustainable, one-to-one replacement for ASTM furnace carbon blacks. The process consists of 5 stages: steel removal, carbonization, de-agglomeration, pelletizing, and drying.

Baypure® CX: Biodegradable and Non-Toxic Chelating Agent

Biodegradable, non-toxic chelating agent. Chelating agents are used in detergents, agricultural nutrients, and household and industrial cleaners. Traditional chelating agents are not biodegradable and readily dissolve in water. This novel chelating agent is biodegradable and non-toxic. The process only requires water, maleic anhydride, sodium hydroxide, and ammonia.

Coflore®

Continuous flow reactors and continuous flow chemicals plays for fine chemical and pharmaceutical industries. This process reduces the amount of solvent required by improving heat transfer. It also enables controlling conditions to maximize conversion without risking competitive or consecutive reactions. Using less solvent and fewer impurities also reduces waste and disposal costs. Using smaller continuous reactors reduces the energy required for heating and cooling. Continuous processes also operate at a steady state, simplifying management. 

Wealth Out of Waste

Recovery of organic and inorganic chemicals from wastewater. Residual water is recycled through Anti-Solvent Crystallization (ASC), Chemical Dewatering (ChD), Reactive Extraction (Rx), or Eutectic Freeze Crystallization (EFC). This extraction process eliminates secondary and tertiary pollution and the need for a landfill. Recycling water also reduces the amount of freshwater needed for the process. These processes are more efficient than traditional evaporators and address corrosion. 

NxCat: Nanocatalyst Technology Towards Hydrogen Peroxide Production

Catalysts for the production of hydrogen peroxide. Hydrogen peroxide is generally clean and environmentally friendly, but its conventional production is not. The conventional production of hydrogen peroxide uses several toxic reagents. This novel method uses a metal catalyst, NxCat, to produce hydrogen peroxide directly from oxygen and hydrogen gases and only produces water as a byproduct. The process is also cost-effective and less energy-intensive. The catalyst is also manufactured from safe and renewable feedstocks.

Hydrogen Peroxide to Propylene Oxide (HPPO) Process

Production of propylene oxide via hydrogen peroxide. Propylene oxide (PO) is a chemical building block for detergents, polyurethanes, de-icers, food additives, and personal care items. The traditional production of PO creates byproducts and significant waste. This novel route produces PO with hydrogen peroxide by using a catalyst, eliminating most of the waste and significantly reducing water and energy use. The production of wastewater is reduced by 70-80%, and energy use is reduced by 35%. This process has high yields and only produces water as a byproduct.

MAX HT® Bayer Sodalite Scale Inhibitor

Alumina processing aid designed to prevent the formation of sodalite. Sodalite scale commonly accumulates in the Bayer Process. Traditionally, sodalite scale was addressed after its formation, resulting in a costly and inefficient treatment process. MAX HT® reduces energy and freshwater consumption in alumina processing by addressing sodalite scale before it becomes problematic.

TAML™ Oxidant Activators(Look into NewTAML)

Activator chemicals that work with hydrogen peroxide to replace chlorine bleaches. TAML™ (tetraamido-macrocyclic ligand activators) activators can be used to prepare wood pulp for papermaking and remove stains from laundry. This technology eliminates chlorinated byproducts from wastewater streams and saves energy and water. This process minimizes pollution by employing reagents and processes that mimic those found in nature. More specifically, Terry Collins developed activators with the natural oxidant hydrogen peroxide.