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Solvents

Thermal Polyaspartic Acid (TPA)

Two synthetic routes for the production of thermal polyaspartic acid. TPA is a non-toxic, biodegradable, and cost effective polymer with applications in many industrial processes, such as agriculture, water treatment, and detergent, oil, and gas industries. TPA functions as a more sustainable alternative to convetional polyacrylic acids (PAC). The first route for the synthesis of TPA consists of a solventless solid-state-polymerization-reaction that transforms the aspartic acid monomor into polysuccinimide, eliminating the use of organic solvents.

Redesign of the Sertraline Production Process

New process for the manufacturing of sertraline, the active ingredient of Zoloft®. Sertraline is traditionally manufactured through a three-step streamlined process. This process is relatively wasteful and has low efficiency. Pfizer has developed a new single-step manufacturing process with environmental and human safety improvements, high yields, and an extremely pure product. Using a new palladium catalyst reduces the use of raw materials. The process has better reagents economy and improved cost-efficiency. 
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Improved Synthesis of Ibuprofen

Four-step synthetic route for ibuprofen production. This company's four-step synthetic route is an alternative to the traditional six-step synthetic route. This new process has 90% atom efficiency compared to the original process with less than 40% atom efficiency. Using anhydrous hydrogen fluoride as a solvent and catalyst reduces the volume of generated waste and increases the reaction's selectivity. Anhydrous hydrogen can also be recovered and reused with 99.9% efficiency.

An Improved Peptide Manufacturing Platform for the Production of Etelcalcetide

Improved peptide manufacturing process of etelcalcetide, the active ingredient in, Parsabiv™— a drug for the treatment of secondary hyperparathyroidism in adult patients with chronic kidney disease. This novel process reduces chemical solvent use by 71%, manufacturing operating time by 56%, and manufacturing costs by 76%. This could eliminate over 14,400 cubic meters of waste, including 750 cubic meters of aqueous waste, while increasing profits.

Bio-based Solvents

Bio-based solvents. These bio-based solvents serve as alternatives to petrochemical-based solvents. They are derived from agricultural crops that are rich in carbohydrates, such as corn, wheat, and beets. These carbohydrates are then purifed and fermented to make bioethanol and others alcohols and combined with esters of lactic acids and other natural acids. They also include fully biodegradable organic co-solvents. These solvets are less toxic, less flammable, and biodegradable. They also contribute less carbon emissions.

One-Step, Chromate-Free Anticorrosion Coating For Aluminum Alloys and Hot-Dip Galvanized Steel

Corrosion-resistant coatings. This technology provides high corrosion resistance and improved adhesion for hot-dip galvanized steel, aluminum alloys, and other metals in a one-step process without toxic chemicals like VOCs and Haps. Traditional anti-corrosion agents contain hexavalent chromium, which is toxic to humans and the environment, and contain high molecular weight polymers that require VOCs for anti-corrosion properties. VOCs are responsible for forming ground-level ozone and particulate matter and negatively impacting human health.

FORMASHIELD™ 12 Emulsion: 100% Acrylic Binders

Aqueous, all-acrylic emulsion polymer for ultra-low VOC interior paints. This product improves interior air quality by removing formaldehyde from recently painted commercial and residential spaces. Formaldehyde removal reduces the potential for respiratory disease development. This technology is also 100% acrylic and APEO-free. It can be used without a solvent and has low odor and high adhesion. 

Waster-Based Polyurethane Coating

Two-component (2K) waterborne polyurethane coatings. These waterborne polyurethane coatings eliminate most to all of the organic solvents used in conventional solventborne polyurethane coatings. These novel coatings reduce VOC and HAP emissions by 50 to 90%. 
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https://solutions.covestro.com/en/headersites/global-contact?materialtag=M1_Coatings

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https://solutions.covestro.com/en/highlights/articles/theme/product-technology/waterborne-coatings-,-a-,-paint

Safe Solvents for Flexographic Printing

Safer chemical processing system in the flexographic printing industry.This new system reduces the amounts of solvents needed for printing, eliminates, hazardous solvents, reduces explosion potential and emissions during solvent recycling, and increases worker safety. This system includes washout solvents and reclmation/recycling machinery. All of the solvents can be recycled in the Cold Reclaim System™. which sustainably recycles solvents through filtration and centrifugation.

Archer RC™: Technology for Coatings with Reduced VOC Content

Fatty acid ester alcohol that acts as a coalescing agent and reactive diluent in alkyd and latex paints. This product is based on sustainable technology and uses renewable triglycerides (unsaturated fatty acid) as feedstock. These renewable triglycerides facilitate film formation and remain as part of the coating by incorporating the VOCs into the paint coating as fatty acid esters. The product is made by the interestification of vegetable oil fatty acid esters and propylene glycol to monoesters of the fatty acids.