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Efficiency

West Fork Biotreatment Project

Large-scale anaerobic biotreatment system. Asarco's biotreatment system consists of a settling basin and two anaerobic bioreactors discharged into a rock filter polishing cell that are followed by a final aeration polishing pond. Heavy metal pollution occurs when excavated rocks or exposed underground mines get into water. The West Fork Biotreatment plant does not require conventional chemicals often associated with sludge formation nor constant human monitoring and frequent sludge disposal.

Eco-Friendly Leather Made With Mycelium

Fine Mycelium™ is a technology that manipulates mycelium cells during growth to create durable leather-like material that matches leather's gold standard. Reishi™ is the product of this technology. Constructs leather-like material with mycelium (a type of fungus), maintaining the quality and durability of leather without the environmental impact of the leather industry. Premium quality is being recognized and accepted by luxury brands, potentially reducing the fashion industry's environmental impact.

 

TractionBack®

A high-friction coating that keeps carpet tile in place without additional adhesives, floor sealers, or primers. Eliminates the need for adhesives and reduces labor costs. Reduces materials needed for installation by eliminating the need to primer or seal the floor. The lack of adhesives reduces installation time by eliminating the drying process. Eliminates unnecessary waste, such as peel-and-stick film covers. Eliminates VOC off-gassing, typically associated with floor sealants, improving air quality. Functional under high water vapor emissions.

Nano-Dye™ Process

Exhaust dye process that changes the negative charge of raw cotton when submerged in water to a positive charge, making attraction stronger with negative dye stuff. 20% of global industrial water pollution comes from the treatment and dyeing of textiles. The process uses up to 75% less water than the conventional reactive exhaust dye process. It saves time as the process takes 5.5 hours compared to the traditional 8 hours. Produces less salt than conventional methods (salt traps other toxic chemicals when bound into a solid). 70% lower TDS, makes ZLD plants inexpensive.

Olivenleder®

Non-toxic and biodegradable vegetable-based tanning agent for producing leather. Utilizes tanning agent extracted from olive tree leaves that exists as a by-product of the Mediterranean olive harvest. Reduced emission of CO2 as excess leaves are no longer burned. Free from metals and chemically synthetic reactive tanning agents. Requires neither agricultural land nor food. Reduction of acids, salts, syntans, and dyestuffs compared to traditional tanning methods. 

ProAvita ProDet C (*Also consider other ProAvita products)

Probiotic soaping agent for textiles. Does not contain phosphates or alkalis, resulting in fabrics with better depth and color brightness. Decreased water usage due to the need for less wash cycles. Lower effluent parameters (BOD, COD, TDS) by 15 to 20%, even with less water usage. Application flexibility as it can be applied in a wide range of pH and temperatures. Fully biodegradable and isn't enzyme based. Reduces operating cost.
 

OrganoTex® (*Also consider OC-AquaSil™ Tex)

PFAS-free and biodegradable textile waterproofing, biobased and readily degradable multi-functional wax, bio-based and readily biodegradable detergent, and biodegradable and fluorocarbon-free industrial DWR products. By combining the natural fatty acids of plants with Nobel Prize-winning chemistry organocatalysis, OrganoClick has created an effective water repellency that is environmentally sustainable and high-performance. 

AVITERA® SE

PCA-free poly-reactive range of dyes. Saves water and energy by 50% or more and reduces CO2 emissions to 50% or less during the dyeing and washing-off process. Free of toxic chemicals. Improved productivity, reduced cost, and the highest level of light and wet fastness across the entire shade gamut and color spectrum compared to conventional dyeing. Saves time as the process takes 4 hours while the traditional process takes 7 hours.

OC-BioBinder™

Biobased (biopolymers & plant-based substances) binder for nonwoven and technical textiles. Binders made with biopolymers from residual streams in the food industry (such as orange peels, shrimp shells, wheat bran) instead of mainly fossil plastic polymers (EVA, acrylates) that are traditionally used in binders. 100% biodegradable, compostable, and non-toxic.

BioPrep®

Enzymatic scouring, or BioPreparation™, for the pretreatment of cotton knits, woven yarn, and towels. Uses pectinase to remove pectin and wax from cotton fiber, producing fabrics with instant absorbency for even dyeing. Water savings up to 67%, time savings up to 50%, and energy savings up to 50% compared to traditional pre-treatment. Saves to energy and water by removing the need for separate handling and optimization of wetting agents and emulsifiers. Eliminates harsh chemicals used in traditional scouring, such as strong alkaline & bleaching chemicals.